We Do That...

Reducing Downtime, Recovering Energy, Solving Complex Plant Problems

We solve high-value plant problems - while you're still running

THE REAL PROBLEM

Most industrial plants don’t lose money in obvious ways.

It’s hidden in:

  • Pressure drop across equipment

  • Fouling and plugging

  • Inefficient heat recovery

  • Workarounds that become permanent

These issues don’t trigger projects.
They quietly drain profitability — every day.

body of water and building
body of water and building

WHAT WE DO

We work alongside operations teams to identify and solve costly plant problems.

  • No shutdowns.

  • No unnecessary complexity.

  • No Off-the-shelf answers

Just practical engineering solutions that improve reliability, reduce operating costs, and maximize plant performance.


We do that.

photography of black metal industrial factory
photography of black metal industrial factory

HOW WE WORK

We don’t sit in offices.
We don’t wait for outages.

We come to site and work directly with your team.

  • Identify hidden performance losses

  • Engineer practical solutions

  • Deliver improvements with minimal disruption.

We see what others miss — because we’re there when it matters.

We do that.

Proven Results

Below are some examples of how we have supported past clients

Prevented $250,000/day in Lost Production
black blue and yellow textile
black blue and yellow textile
white concrete building during daytime
white concrete building during daytime

Critical equipment required replacement, but shutting the plant down wasn't an option. We engineered and implemented a permanent bypass solution that allowed maintenance to proceed while operations continued.

The result? Critical equipment was replaced without interrupting production, avoiding losses of $250,000 per day.

Reduced Repeat Catalyst Fouling

Repeated catalyst fouling was driving maintenance costs and reducing plant performance. Rather than treating the symptoms, we engineered a bespoke filtration solution designed specifically for the process conditions.

The system captures contaminants before they reach the catalyst, creating a predictable maintenance cycle and improving long-term reliability.

Recovered Plant Performance

Increasing pressure drop and fouling were quietly eroding plant performance. Our engineers worked alongside the operations team to investigate the root cause rather than simply replacing equipment.

By identifying the underlying issues and recommending targeted engineering improvements, the plant was able to recover lost performance and improve operational efficiency.

Outcome: Zero unnecessary downtime. Maximum operational continuity.

Outcome: Lower maintenance burden. Improved catalyst protection. Greater operational confidence.

Outcome: Reduced pressure drop. Improved plant performance. Practical engineering backed by measurable results.

WE DO THAT

APH fouling issues? We do that.

High DP affecting performance? We do that.

Catalyst plugging and maintenance headaches? We do that.

Energy inefficiency you can't quite quantify? We do that.

Need a solution without shutting down? We do that.

Don't see your problem listed?

If it's affecting reliability, efficiency or operating costs...

We do that.

Trusted by Industrial Operators

How we engage...

Supporting facilities across

Waste to Energy
Petrochemical
Refining
Power Generation
Industrial Manufacturing

We spend time understanding how your plant actually operates before recommending any solution.

We identify the root cause using engineering expertise and operational analysis.

We implement practical engineering solutions that create measurable operational value.

We Listen

We Investigate

We Deliver

Contacts

sales@bruneldouglas.com


Subscribe to our newsletter